Palletizers
At Airone, we design palletizers for concrete products to automate and optimize the final production phase, ensuring order, safety, and speed in storage and shipping. Our handling systems arrange items in precise patterns on pallets, forming stable and easy-to-move stacks. Each solution is conveyor belts, motorized rollers, curves, diverters, elevators, and Cartesian loading and unloading systems, adapting to the size, weight and fragility of concrete products, which can range from blocks and tiles to more complex prefabricated elements.
Thanks to a modular and flexible structure, our palletizers can be integrated into new or existing production lines, communicating with upstream and downstream machinery. They can be equipped with complementary accessories such as strapping machines, wrapping machines, and labeling machines to complete the packaging process and prepare pallets for shipping. Airone systems include complete conveyor systems with organized picking and storage, capable of managing different stacking patterns to maximize load stability and optimize warehouse space.
Robust and reliable, our palletizers also stand out for their ease of programming and rapid format changesovers, which reduce downtime and improve productivity. Our goal is to support companies in managing end-of-line operations, ensuring logistics efficiency. We implement reducing of costs.
Beveling and Grinding Machines
Our team provides bevelling and polishing machines for shaping. We implement finishing the surfaces of concrete products, crucial processes for ensuring the aesthetic and functional quality of the finished product. Our beveling machines create precise chamfers on edges (45° or rounded profiles), while our grinding machines level the surface, making it smooth and ready for subsequent treatments.
We design various models of chamfering machines ideal for production lines that require flexibility and operational continuity. Our machines are built with heavy-duty materials and equipped with customizable regulation systems, to adapt to different sizes and thicknesses of concrete elements.
These systems enhance both the appearance and mechanical durability of the products by removing sharp edges and leveling irregular surfaces. Airone’s beveling and grinding machines are ideal for manufacturers of tiles, blocks, and precast slabs, offering high-end finishes and seamless integration into existing production lines.
With a robust design, simplified maintenance and advanced control systems, these machines represent a strategic investment to improve the quality and competitiveness of cement products.
Surface treatment lines
Airone treatment lines are engineered to apply protective resins, stain-resistant coatings. We implement anti-mold treatments to concrete products, improving their quality, durability, and aesthetic appearance. These systems create a high-performance surface barrier that prevents the absorption of water, oils, and dirt—protecting elements from wear and extending their lifespan, even in harsh outdoor or high-humidity environments.
Our treatment lines are fully customizable: they can include impregnation modules, drying systems and automatic handling units. They are designed to integrate seamlessly into existing production cycles and can be equipped with eco-friendly technologies and energy-optimized components.
With our expertise in custom design, each line is tailored to the specific product type, we offer required level of protection. Our systems guarantee uniform application. Our systems guarantee uniform application and precise dosing, reducing chemical waste and improving overall production efficiency.
Airone treatment lines deliver more resistant, easy-to-clean, and long-lasting concrete products, providing a competitive advantage in both quality and sustainability.
Industrial Tilters and Turnovers
Airone tilters are systems designed to safely and precisely flip concrete products, facilitating coupling, packaging or futher processing. This equipment is essential in production lines where items must be inverted without compromising their structural integrity.
We offer various models, we offer different size and weights:
- drum tilters (barrel type): ideal for large elements, featuring a robust and stable lateral tilting mechanism;
- sandwich tilters: equipped with dual overlapping conveyors that perform a 180° rotation along the production flow, perfect for high-speed, continuous automated cycles.
Each system is custom-built with adaptable handling configurations. Seamless integration with conveyors and other machinery ensures a smooth production flow, eliminating bottlenecks and reducing manual handling.
With their robust engineering, precision, and reliability, Airone tilters are a strategic choice for companies looking to boost productivity, operator safety, and overall efficiency in concrete product manufacturing.
Conveyor and handling systems
Airone conveyor systems are the ideal solution for moving concrete products of any size and weight throughout the various production phases. We design fully customized layouts combining belt conveyors, motorized rollers, curves, diverters, elevators, and loading/unloading units to ensure a continuous and efficient workflow.
These systems can be integrated with other machinery, such as palletizers, tilters, or treatment lines, creating highly automated and flexible production lines. Customized design allows each solution to be adapted to the available floor space and specific company needs, optimizing handling routes and minimizing manual labor.
Built with high-quality materials and reliable drive systems, Airone industrial conveyors ensure maximum wear resistance and a long service life even in the harsh conditions typical of concrete manufacturing. Sensors, electronic control systems, and advanced automation can be integrated to improve safety and process monitoring.
Thanks to these solutions, companies can boost productivity, reduce transit times and improve internal logistics, ensuring a continuous and uninterrupted process.
custom machinery
Request a Custom Project for Your Specialized Machinery
Need a custom solution? From turnkey production plants to fully custom-engineered industrial machinery, our team designs and builds automation systems that optimize your production process.